Reporting structure
Reports To Head of Piping Production Workshop
Direct Reports Foreman/Supervisor
Job Summary and Purpose
As a Subject Matter Expert (SME), the Production Engineer [Project Overall In-charge] provides the technical & technological problem-solving ability of production engineering process and planning abilities in order to lead the entire piping workstream of a vessel or project and control production process installation, repair, modification or new routing of piping systems and their components. Work is executed to a high quality & auditable standard that is consistent with contract work scope, statutory & code requirements, Integrated Management System (IMS) procedures, design parameters, site survey input, Welding Procedure Specification (WPS), stress inputs and vendor data. This job, and subordinates, are performing final pipe install, modification, repair, routing activities onboard a project environment. Reporting to the main section manager, but providing service for the Project Manager & understands full piping scope, system and process.
Accountabilities
Key Accountabilities:
1. Production Engineer (project represented for piping section) for the piping workstream reporting to main Section Manager but providing service for Project Manager.
2. Understands full piping scope & system and its repair, refit, retrofit and newbuild.
3. Controls execution of all piping works onboard vessel such as installation, repair, modification, new routing etc.
4. Monitoring & controlling the budgeted man-hours against the plan, including capturing additional billable work (cost control).
5. Monitors and control the budgeted materials against the plan, including capturing additional billable materials (cost control).
6. Coordinates with production workshop & production engineering, to ensure that all fabrication and scope of works meet the plan.
7. Works with the Project Manager to ensure the sequence of piping works fits in with broader work stream schedules
8. Prepares the work completion forms upon job completion and applies Permit to Work (PTW) system.
9. Ensures work are executed to a high standard to facilitate successful job inspections
10. Coordinates with other trades to ensure end-to-end smooth operations and work completion.
11. Apply a wide knowledge of engineering practices to resolving management challenges related to production to accomplish the production process in the most effective, efficient and most-economic way.
12. Ensure the integrity of the both on board and workshop activity like cutting, beveling, fit-up & inspection, welding & brazing, flushing & chemical cleaning, pressure testing etc.
13. Coordinate and follow up with production engineers for the work shop fabrication, welding, pressure testing and chemical cleaning.
14. Responsible to scale and integrate physical, human and financial resources at meet high efficiency levels at the lowest possible cost & in pursuit of continuous further improvement. Monitor the daily manpower/manhour consumption for the projects and report to manager. Monitor the daily manhour consumption for the projects and update to section manager for any discrepancy. Plan and allocate the manpower as per the vessel work scope. Closely monitor the daily manpower allocation (WHA). Addresses additional manpower requirements to the section manager to allocate additional manhours needed. Ensure completion of the project within the agreed timeframe and manhours allocated.
15. Closely monitor the section workforce movement for vacation employees, Validating Ras Laffan Industrial City, Qatar ID passes. Monitoring daily food requests prior to submission for approval.
16. Raise Subcontractor Request for subcon manpower if required. Collect the project /vessel specs from the commercial department and assist Piping Manager to assign the piping engineer for the project. Allocate the manpower for the vessels as per the project work scope.
17. Study blueprints, sketches, drawings, manuals, specifications, or sample part to determine dimensions and tolerances of finished work, sequence of operations, and setup requirements.
18. Review the piping section Work Instructions (WI), Risk Assessment (RA) to cover all the piping activities. Closely follow-up the project in charges for the vessel documentation (SI/Technical Query Report/Work Completion Form/Lesson learnt & Project Post Mortem) after completion of vessels.
19. Foster an engaging culture of safe and productive work through role modelling N-KOM’s values.(ads1)
Accountabilities – 2
20. Prepare fit for purpose work Permits & Risk Assessments for the identification, control and/or mitigation of workplace risk.
21. Review and update the section Risk Assessments/Environmental Aspects & Impacts as per the latest safe practice and get approval from piping manager.
22. Apply mathematics and statistics to model production systems during decision making process.
23. Design, implement and refine products, services, processes and systems taking in consideration any constraints and local nuances whether supplier, buyer, substitutes, or new emerging information.
24. Apply appropriate knowledge in order to design, redesign or improve product & service functionality. Drive and implement process improvements to reduce assembly hours and build cost.
25. Apply concepts and quality techniques throughout the entire production process & system and deploy organizational standards for control proceedings and auditing.
26. Stay up-to-date with technological developments, enabling them to enterprises and society;
27. Manage and optimize flow (information and production flow).
28. Apply knowledge to application of castings, machining processing, joining processes, metal cutting & tool design, metrology, machine tools, machining systems, automation, jigs and fixtures, die and mold design, machine designing and manufacturing etc.
Accountabilities – 3
Competencies
Key Result Areas
• Productivity – Set & drive KPI
• Safety – foster zero harm culture
• Quality – implement zero reword principles
• Cost – reduced rework and enable timely delivery
Interactions and Working Relations
Internal: Piping Section & All Sections in NKOM
Purpose: To Educate Pipe Shop Team towards Safety, Health, Environment, Quality & Security. To implement SHEQS Requirements with in Pipe Shop Team.To Educate Pipe Shop Team about IMS. To Supervise & Perform the Assigned works to Pipe Shop Team.
External: Clients, Sub-Contractors, Service Engineers & Surveyors.
Purpose: To understand client requirements, update job status. To understand the Sub contractors / Service engineer requirements and to arrange accordingly. For inspection of Piping Items
Financial Authorities
As per TOFA
Qualifications, Experience and Job Skills
Qualifications:
A Diploma or a Degree in Naval Architecture, Marine Engineering, Mechanical Engineering Certificate of Competency (Marine Engineer Officer) Class 1 (Motorship), or its equivalent.
Experience:
At least 2 years’ relevant working experience for Degree Holders and at least 5 years of experience for Diploma Holders (at least 2 years of experience as supervisory role).
Job Specific Competencies:
ii. Technical
• Isometric Drawing Interpretation Skill
• Piping and Instrumentation Diagram (P&ID) Drawing Interpretation Skill
• General Arrangement (GA) Drawing Interpretation Skill
• Knowledge of the Marine Piping System
• Knowledge of material standards such as American Society for Testing and Materials (ASTM), American National Standards Institute (ANSI), Japanese Industrial Standards (JIS), American Society of Mechanical Engineers (ASME), American Petroleum Institute (API), etc.
• Knowledge of lifting gears
• Knowledge of mode of transportation and lifting equipment’s
• Knowledge of the heavy lifting, logistics and transportation
• Software Knowledge in Auto cad
• Software Knowledge in Bentley
• Drawing skill for International Organization for Standardization (ISO) and General Arrangement (GA)
• Knowledge of Drawing symbols(ads2)
